How to Build a Children's Bookshelf
To keep the legs tight to the router fence, I used a feather-board. With the straight bit set at my final height, I cleaned up the all of the rabbets.
Using a Kreg Jig, I drilled pocket holes into the frame rails. I clamped them in place, aligning with a framing square, and attached them with pocket screws and glue to the stiles.
Using the cross cut sled on the table saw, I ripped the four side panels to their final size and nailed them into the frame using 3/4" brad nails and glue.
I used the pin nailer, with 1" pin nails to attach all trim on the bookshelf.
I picked up the Kreg Shelf Pin Jig to evenly space out all of the shelf pins. I've made shelf pin holes in the past using a homemade jig, like this one, but I wanted a bit more accuracy with this project. I drilled the holes in the frame, leaving space away from the top and bottom. I was very happy with this Kreg jig and highly recommend it.
I cut each piece out, proud of the line on the band saw, then taped the two pieces together and sanded them to the same shape on the spindle sander.
The top and drawer front are made up of 1"x6" solid poplar boards, biscuit joined together. The biscuits are there to help line the boards up and reduce sanding, the glue does all of the work here.
Once the glue was dry on the top, I gave it a decorative edge on the router table using a Roman Ogee bit. I thought shape and size complemented the moulding around the side panels nicely.
The drawer is a simple plywood box, with edge banded tops. Above the drawer is a fixed shelf, with an edge banded front. Edge banding is always a great way to save money by using plywood instead of solid boards, and is simple to apply with a regular iron. Boxes like this can easily be over-architected with box joints, rabbets, or even pocket holes, but I find that nothing more than glue and some brad nails are needed.
I marked out the hole locations for the bookshelf top, pre-drilled, and counter-sunk them on the drill press. 1 1/2" screws and glue through the top secures it to the frame. I then filled all of the holes and sanded smooth once dry. Drywall compound does a great job of filling holes and takes paint great.
I came up with the idea of using flush mount window screen clips to allow easy removal of the back panel. This will make fabric changes simple.